Charcoal BBQ grills have been a staple in backyard cookouts for decades. These grills are known for producing a unique flavor that cannot be replicated by other cooking methods. But what goes into making these grills and how to produce it in charcoal bbq grill factory? In this article, we will explore the process from start to finish.
Raw Materials
The first step in making a charcoal BBQ grill is purchasing the raw materials. The primary material used in making these grills is steel. This metal is chosen for its durability and heat resistance. The steel is typically sourced from a steel mill and is delivered to the manufacturing facility in large coils.
The steel coils MOQ is 2 tons. For example, we use carbon steel material for our charcoal kettle grill,
the raw material width is 1250mm, it can cut for below product size
250 mm width for 14” kettle grill
306mm width for 17” kettle grill
380mm for 22” kettle grill
After cutting, it will have edge materials, but we need to buy it together. If you buy the raw material not much, the price is higher. That’s why all charcoal bbq grill factory has MOQ to customers.
Once the steel coil has been received, it must be processed before it can be used in the manufacturing process. The coil is unrolled and cut into smaller sheets, which are then fed through a machine that shapes them into the desired form. This process is known as tensile.
The stamping process involves using a machine to cut and shape the steel into the individual parts needed for the grill. This includes the body, lid, legs, and other components. The stamping process is precise and requires skilled workers to operate the machinery.
Once the steel parts have been stamped, they are ready to be welded together. This process involves using high heat to melt the steel and fuse the parts together. This process is critical to ensure the grill is sturdy and can withstand the high temperatures required for cooking.
Coating
After the grill has been machining processes, it is time to apply a coating. The coating serves two purposes: it protects the steel from rusting and gives the grill its signature look. We made porcelain-enameled for kettle grill, high-heat paint for barrel grill and smoker, high temperature powder coated. Also, we can make the color according to your request.
Assembly
Once the grill has been coated, it is time for assembly. This involves attaching the various components, such as the screws, to the legs of the grill. We don’t assemble the legs and lid to the main body of the grill. because the carton will be very big when you pack. The shipping cost will be very expensive if the volume of each grill so big.
After the grill has been assembled, it is packaged and shipped to various country. The packaging is designed to protect the grill during transit and make it easy for consumers to transport it home. You can design a unique packing for your bbq grill products.
Conclusion
In conclusion, making a charcoal BBQ grill is a complex process that involves sourcing high-quality raw materials, stamping and welding steel, applying a protective coating, and assembling the grill. The end result is a durable and reliable cooking appliance that produces delicious, smoky flavors that cannot be replicated by other methods.
FAQs
Q1: How long does it take if produce one 20ft container charcoal BBQ grill?
A: The entire manufacturing process typically takes about 25-30 days to complete.
Q2: What other materials are used in making a charcoal BBQ grill besides steel?
A: Other materials that may be used include cast iron, stainless steel, and ceramic.
Q3: Can I order charcoal BBQ grills from your factory?
A: Of course, we specialize in charcoal barbecue grill for 18 years. Our factory not only have charcoal grill, but also have fire pit and grill cookware. Contact us.
Q4: Is it safe to use a charcoal BBQ grill?
A: When used properly, charcoal BBQ grills are safe to use.
